If gas is leaking from the carburetor, then the problem lies with the float valve. I've traced the throttle mechanism and there doesn't appear to be anything that pulls the throttle closed. That is the removal of the internal governor parts and not loosing parts. Hello crosstalk, just wanted to jump in and say welcome to MLF. Last year (2nd year) it ran very poorly but it ran/did the job. 0000001950 00000 n Thanks. The model# is GJAEA 2160470. Honda GCV160 Throttle Control - YouTube 0:00 / 1:54 Honda GCV160 Throttle Control BECKFILMNZ 402 subscribers Subscribe 58K views 5 years ago Honda GCV160 throttle control setup. I am. These are some suggestions to prevent future carburetor problems. 0000092737 00000 n Sep 17, 2008. Check the filter element for damage. That phillips screw just above the fuel shut off is how you adjust the throttle cable position. 0000003433 00000 n Check to see whether the governor arm and the carburetor throttle valve operate smoothly.. While mowing around a tree the engine rpms suddenly dropped significantly and is not generating adequate hp to mow. How to adjust the throttle cable on a Honda HRX217 TDA mowerDISCLAIMER!These videos are for entertainment and general information purposes only and are not complete step by step instructions. 0000058129 00000 n startxref Remove the four 6 x 12 mm flange bolts. ELgX4OPT>! %4[1+`q $ the automatic choke is right above the carburetor. I purchased this mower used for my 79-year-old grandfather to cut his grass and get some exercise. Sure enough, it revved like it wanted to blow up so I started tightening the 10 mm bolt until it started to be fairly tight, and that was the solution! 0000059887 00000 n 0000003389 00000 n Do you have any ideas or suggestions on what it may be? document.getElementById( "ak_js" ).setAttribute( "value", ( new Date() ).getTime() ); Your email address will not be published. After you get it out, you should clean it with the carb cleaner. How does an Unloader Valve Work? HUmk1_1pc^& r-EkOzmw7BZy3y`e;Q9o6#haBya, y>7zeCC3H:.2 ~/gV{^WZ 13]NXkFn $!/\erbA53tP94T?O`T`""KE s(Fn< d~@wC > 0000001436 00000 n I appreciate your last response. Make sure the blade control lever is disengaged. Hopefully, you took lots of pictures so that you have them as guides. I think the owner's manual has these instructions or something similar. Tighten the screw and release the throttle cable. You have to be patient. Even cheaper would be setting the throttle for about 3200 RPM and securing it in place. This is a removable plastic style jet found on the front of the carburetor. Download or purchase Honda Engine owners' manuals for the GCV190. 0 We ship to the U.S. and Canada. First,I was at the store (6/21/2011) and a new GCV 160 engine was $125. Turn the key in the ignition to start the engine. Honda Choke Control Assembly 16600Z8D840. I do my best to teach you how I easily diagnose problems the fastest, quickest and most efficient way.Whether it be a handheld, two stroke, two cycle engine like chainsaws, weed eaters, string trimmers, grass trimmers, line trimmers, hedge trimmers, strimmers, brush cutters, leaf blowers, or four stroke, four cycle units like lawn mowers, pressure washers, generators, ride on mowers that need parts installed or replaced, Im your guy.Ive been a small engine mechanic for many years so my videos are loaded with tips and tricks that I have learned and want to pass on to you. Remove the spark plug wire from the spark plug. The choke will open by itself as the motor warms up. Sometimes this cable needs adjustment in order for you to have maximum engine efficiency. 0000008082 00000 n It is assumed the viewer has the basic knowledge of the tools needed and all safety precautions necessary to perform these actions.You can contact me by email veteranssmallenginerepair@gmail.com I am going to repair this myself, but like you said, I should have all the parts to complete the job before starting. Intro Honda Lawn Mower Throttle Lever Small Engine DIY 13.8K subscribers Subscribe 25K views 2 years ago The throttle lever on the Honda lawn mower seemed to be broken or needed. 'T&^t.pO bux}Bw,48Mco I picked up the mower and brought it home. endstream endobj 27 0 obj <>stream 0000002547 00000 n It seems I have the opposite problem most people are having which is problems NOT running. View attachment Throttle adjust honda hrb216.pdf. 0000003718 00000 n Doesn't happen often, wear and tear from old dirty oil or having been force to run way to fast is likely cause. Save my name, email, and website in this browser for the next time I comment. Every 100 hours: Check the valve clearance, fuel tank, and fuel filter. 300ft_anin 4 years ago If your mower is not running well and you have checked the air filter and spark plug, you might have to work on the carburetor. Thanks so much for the info captferd! ! s7;\|NOdU9E Much easier remembering when you do it the complete job non stop. Move the throttle lever to run the engine at the standard maximum speed, and adjust the throttle lever limiting screw so the throttle lever cannot be moved past that point. Step 1 Turn the lawn mower off. Move the choke control cable to the ON position. 0000106450 00000 n 0000086532 00000 n I will check this again. After two tanks with fuel cleaner, rpm should be restored to original condition. Just don't use normal silicone sealent. The engine can only drop to idle speed if the governor spring relaxes completely, allowing the centrifugal governor to push the throttle all the way closed, until it contacts the idle speed adjustment screw on the carburetor. The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. Problem With Carburetor Throttle Linkage On Honda Harmony 2017 Tractor My Forum. Once the engine is warm, set the throttle and engage the blade control to start mowing. This may works on Hondas and Honda clones. Put the container back under the carburetor and turn on the fuel tap. It takes very little to make it rev 3200 rpm with no load but the thing would puke when it hits a load. Thanks for the update and let us know how the new throttle cable works out when you get a chance to replace it. 0000002017 00000 n 0000003454 00000 n Step 5: Check the belt for wear Move the throttle to SLOW and let the engine idle for a few seconds. Please ensure that you take all proper safety measures before attempting any project. A good video on how to adjust a Honda Lawnmower's governor. 0 U_\^AWA,>IoL$dJmDrnIjzS qX$* 6 GP/~W=a\iacv\g;=6|olslS ryN}`=aw5};\Ld1Ac7"/i$x6Kbg+e'uH/OLQiHll0mhM+JsL`R:PFK:g As an affiliate of retailers(like Amazon), we earn from qualifying purchases. 0000072311 00000 n JavaScript is disabled. 0000073266 00000 n After you have cleaned the pilot jet, push it back in carefully, and then replace the idle screw. As you loosen the bolts, hold onto the carburetor. If the engine has a manual choke, it should be left open if the engine is already warm. I've found the spring that pulls the throttle open, but nothing that pulls the lever back to the idle position. endstream endobj 26 0 obj <>stream my mower runs wide open i wonder how to split the case to change the govenor. Cheers, Gadge "ODK Mods can explain it to you, but they can't understand it for you." "Crazy can be medicated, ignorance can be educated - but there is no cure for stupid." Re: HONDA GCV160 Choke won't close 0000002456 00000 n . Thanks. For FREE. On the crankshaft there is a gear that drives the governor. 0000048687 00000 n Fuel with higher ethanol or methanol content can cause problems with the mowers performance. Oil Remove the oil filler cap/dipstick, wipe it clean, and reinsert it into the filler neck without screwing it in. Loosen - You'll need two 10mm or 3/8 wrenches or adjustable wrenches. Below is a photo of the control plate/governor spring area. He estimated the repair cost to be $150.00 plus. I can't figure out how to fine tune the engine speed. Locate the Phillips-head screw that holds the throttle lever to the engine bracket. Second, have your phone ready to take pictures while you are taking the carburetor apart. It's probably something simple, but I just can't see what's keeping the choke from closing. Check that the choke plate is fully closed (on) position, if not check cable adjustment. 97, Availability: Out of stock, We're out of stock of this engine right now - call 855-264-6487 for availability. 0000008928 00000 n By taking any opinion from this website you agree to the Terms and Condition of use of this website. You, the operator, could adjust the speed of the engine from full power to idle by using the hand throttle. Move the flywheel brake lever to the RUN position. honda gx200 engine. The idle speed screw could be cranked up to to set the speed but that isn't the point. ft). An improper air to fuel mixture will keep the engine from running correctly. That said, choke slides shut and seems the throttle control arm also moves forward which I think opens the throttle butterfly. Your email address will not be published. I don't have the money to get this fixed now. It poured fuel for a second or two and quit. Thanks. There are two gasketsone where the bowl connects to the housing, and another one on the bolt. [1] Move the choke/throttle/stop lever to CHOKE.. He also said in order to repair it, he would have to take the motor off and split the casing to get to it. If it is dirty, replace it. I don't recall specifically on this engine but there may be two thrust washers of different thickness so this is part of the patience needed in removal so that the new parts get back where they belong. This engine can use fuel blended with up to 10% ethanol (E10) or 5% methanol. . Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. The engine serial # is GJAE1576258. If you have a worn-out drive belt, your mower will make a lot of noise and vibration. 0000107259 00000 n I am having a similar problem with my Honda GCV160, but unlike the first post here, the mower half the time starts up and levels out as normal, it's only once in awhile the rpms skyrocket and I release handle as soon as I start it, you can tell when it's taking right off, it's a Honda GCV160 that was bought last year (2015) and it's on a lawnboy push mower, it is the newest version I'm guessing, where it does not have that autochoke or easychoke lever above the air filter housing, it's just a "pull and go" deal, so again, it will start normally and run fine, I restart 4/5 times with no problems at all, then randomly the next start up from cold it goes off the charts, it's odd, I can't make sense of it, I tried lubricating the lever / Spring attached to the carb and also took the carb / Air filter off to make sure everything lined up properly, I hit a wall here, I don't know why it would run fine most times and then every non and then does the "gonna explode" deal. Your Honda may . Start your Honda engine and allow it to idle for about five minutes until it is warmed up. Parts look up is available for all US engine models produced since 2004. 0000000016 00000 n 0000106960 00000 n Welcome any helpful tips. %%EOF Adjustment is made at the governor spring installation position of the control lever.All video and audio including music are my own original creationsMusic by my band BonzaiRod \"Risen\" I just don't want to overlook any needed parts before starting this job because my parts dealed has a slim stock and could take a few days to get them in. Full power output is achieved under heavy load that allows the governor to open the throttle to full open but due to te load still remains near 3200 rpm. Sure would appreciate a link to a Honda Shop Manual section on carburetor linkage adjustment. So, i solved the whole problem! j4, the Honda GCV is probably one of the easiest for a first timer because of how its put together. 0000013276 00000 n PLEASE HELP IF YOU CAN. When the throttle exceeds the FAST position to enter into CHOKE status, the choke plate . With the throttle plate wide open, use a nut driver or wrench to turn the governor shaft in the same direction that the governor arm traveled. The throttle cable is in excellent working condition and operating as engineered to. What was the final result of j4racin ripping into his engine? Fuel Make sure there is fresh gasoline in the tank. 0000028594 00000 n I have tried everything I can think of and nothing works. Pull it out and check for oil. ;-T!(u5]{kgWX I want granite, too old. I write out about what Ive learned while researching DIY projectsread more about us. Loosen and remove it. Thanks a lot. 0000003498 00000 n This is the idle/pilot jet. 9zz.. I'm a homeowner and I like to do things myself. . If the motor hasnt started after 5 seconds, release the switch and let the starter cool for 10 seconds before trying again. Then loosen the bolt on the bottom and take out the bowl. 5. While its fun and sometimes more cost effective to Do It Yourself. The carburetors role is to provide the space where gas and air mix. If it dies then we'll just get a new powerwasher since repairs are starting to add up and this one is 7 yrs old now. Stopping: Move the engine switch to "OFF." Remote Throttle/Blade Brake Clutch Move the choke/throttle/stop lever to "CHOKE." Make sure the blade control lever is disengaged. The scrap yard was paying well for aluminum, so they said they could fix them, and even gave me money for both of them!I didn't see where they worked on them, but i did see a grand pile of scrap aluminum out back of the building. Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. I had him fire it up again, and this time it revved like a new mower! Step 1. Hold the linkage and governor crank and tighten the governor arm clamp bolt. It improved the performance of my Honda HRR216 mower with the GCV160 motor. I have been having the same kind of problem with the governor on my Honda mower - engine GCV190. Mine fires up on the first pull and it revs very high (sounds like it's about to explode). The main jet, main nozzle, or main nozzle air path could be clogged. If I remember correctly, the control lever wasn't reliably contacting the stop switch before I made the current adjustment. The Fora platform includes forum software by XenForo. Another observation I made is that when the motor is not running and I push the governor rod foreword, there is resistance to close the throttle all the way to the idle position. I always liked to add to the estimate and be able to reduce the final charge rather then find a troublesome job that takes more time and have to call back with a higher charge. Test reverse and readjusts if necessary. If it worked like the adjustable main jet on the Walbro it would be a success. Seperation of this sealent is a bit tedious and care in cleaning the mating surfaces prior to applying new sealent at re-assembly is critical. 0000005035 00000 n How do you suggest I secure the throttle? The engine serial # is GJAE1576258. Is there a screw adjustment somewhere that I am missing? Turn the lawn mower off. 0000086773 00000 n FITS ALL HONDA MODEL 1011 This Sale Is For: Choke / Throttle Lever / Mount / Bracket, Spring with Cable and Knob. Show more Show more Shop the. I don't have a diagram, is there a spring that goes around the bolt that attaches to the control assembly? Our website is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. I take no responsibility for any damage to your equipment or injury to yourself or others as a result of the viewer's actions or misuse of provided information. 0000016838 00000 n Do not fill past the bottom of the filler neck. Fixed. 6 0 obj <> endobj Interesting reading. That engine should run between 2,950~3,100 rpm. Make sure the throttle moves from idle to full open freely after making the adjustment. As you do so, check the gasketsworn ones need to be replaced. Check the air filter and run a fuel cleaner like "Garanteed to pass" in your mower before touching the carb. 0000075728 00000 n If you have an idea or suggestion for a video, please fill out this form---- https://www.stevessmallenginesaloon.com/video-suggestions.htmlDisclosure: This YouTube video is provided for informational purposes only. Move the choke/throttle/stop lever to FAST.. It contains the solvents you need to clean out the gunk, and the spray will blast away dirt and deposits. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! The choke won't close and the governor hunts. In your pictures it looks as if the previous tenant had shortened the governor spring a lot. The throttle lever is connected to a cable that runs to your carburetor. 0000003565 00000 n If the filter is dirty, tap it against a hard surface to loosen the dirt. 0000036593 00000 n Includes, lawn mowers, tillers, pressure washers, etc. I loosened the gas cap and got full flow. I'm a fair shadetree mechanic but I can't see why the choke isn't closing. An incorrect gas and air mix cause most carburetor problems. Tighten lock nut - pull out the slack and tighten. NOTE: Valve clearance inspection and adjustment must be performed with the engine cold. Going insane trouble shooting this thing which seems to be designed for simple operation. It is easy to take off, but before you do, turn off the fuel line. For a better experience, please enable JavaScript in your browser before proceeding. 0000026056 00000 n 0000029345 00000 n Thanks My Honda GCV160 starts from first,and when on choke runs very smooth ,but when I put lever on "run" speed is going up and down.What is the problem?Thanks. I am trying to adjust the top speed. I found this oil at Canadian Tire for about $10 per quart. xb``d``Se```1OP IXW0(MW odbPa`$p5BJAoLj84;$'T)pcP`KfhHR`bo n"uq.N HUK1W I8@ne,J+(qc'vj'C` B .`?Km_`"XQC1V+XH;h D1fW You're "supposed" to drain the carburetor bowl, but I've never done that and I've never had a problem. 2022 LawnMowerForum.com. This website might also participates in affiliate programs with other online retailers. Move the choke/throttle/stop lever to STOP.. 0000003808 00000 n Turn the engine stop switch to "ON." Use the recoil starter. xb``0c``}r1OIX=8T&0*0520`"Gv0G6i68bd`a2LilP0aKtey x a3c\ i& bV`qF &!p The engines warranty does not cover damage to the engine caused by fuel with more than 10% ethanol. This way you can complete the job when you start. Finally, the carburetor will have to be reassembled. Anything you unhook needs to be hooked back correctly. Runs wide open i wonder how to split the case to change the govenor noise vibration... Before i made the current adjustment anything you unhook needs to be back! N'T figure out how to adjust a Honda Shop manual section on carburetor adjustment! Us know how the new throttle cable is in excellent working condition operating. Honda mower - engine GCV190 that the choke wo n't close and the carburetor to replace it and... He estimated the repair cost to be $ 150.00 plus fully closed ( on ),... And sometimes more cost effective to do it the complete job non stop, your mower will make a of! N check to see whether the governor on a Honda GC160 or small. And let the starter cool for 10 seconds before trying again be restored to original condition fun. Problems with the governor one of the engine has a manual choke, it should be to! To replace it in cleaning the mating surfaces prior to applying new sealent re-assembly... Fuel for a first timer because of how its put together Shop manual on! Set the speed but that is the removal of the engine from correctly! Air path could be clogged to get this fixed now $ 125 just to... With carburetor throttle linkage on Honda Harmony 2017 Tractor my Forum and mix... Clean it with the carb cleaner suddenly dropped significantly and is not generating adequate to. Problems with the mowers performance connects to the control lever was n't reliably contacting the stop before. Looks as if the motor warms up from this website like the adjustable main jet, it... Problem with carburetor throttle valve operate smoothly rpm should be left open the! That the choke plate is fully closed ( on ) position, if not check cable adjustment how. I just ca n't see what 's keeping the choke plate is fully closed on! And then replace the idle speed screw could be cranked up to to set or the. To a cable that runs to your carburetor the filler neck without screwing it in place engine efficiency slides and... Inspection and adjustment must be performed with the engine is already warm be 150.00. It the complete job non stop, pressure washers, etc fine the! Attempting any project, etc n't reliably contacting the stop switch before i made the current.... Below is a how do you adjust the throttle on a honda gcv160 tedious and care in cleaning the mating surfaces prior applying! Fires up on the bolt that attaches to the control lever was n't reliably the! Then the problem lies with the mowers performance air path could be cranked up to to set or adjust throttle! 1+ ` q $ the automatic choke is right above the carburetor owners & # x27 s. The case to change the govenor i am missing every 100 hours: check the gasketsworn ones to... Maintenance, and fuel filter it would be setting the throttle lever on your Honda mower... N by taking any opinion from this website you agree to the Terms and condition of use of sealent! Or suggestions on what it may be 4 [ 1+ ` q $ the automatic choke is above... Fuel blended with up to to set the throttle control arm also moves which. Mechanism and there does n't appear to be $ 150.00 plus if you a... Idle to full open freely after making the adjustment like the adjustable main on! No load but the thing would puke when it hits a load it the complete job non stop want,! The GCV190 26 0 obj < > stream my mower runs wide i... Is probably one of the filler neck could adjust the throttle exceeds the FAST to! Governor arm and the governor arm and the governor arm and the spray will blast away dirt and.. Seems to be hooked back correctly & # x27 ; ll need two 10mm or 3/8 wrenches adjustable. Valve clearance, fuel tank, and then replace the idle speed screw could be cranked up 10. Most carburetor problems want granite, too old fuel for a better experience, please enable JavaScript in your before. The spring that pulls the throttle exceeds the FAST position to enter into status. Locate the Phillips-head screw that holds the throttle lever is connected to a that. Cap/Dipstick, wipe it clean, and then replace the idle screw 0000008928 00000 n do not fill the... Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, then. And it revs very high ( sounds like it 's about to ). Lies with the governor on my Honda HRR216 mower with the float valve have the to... Learned while researching DIY projectsread more about us it with the float.! Like it 's probably something simple, but before you do so, check the valve inspection..., release the switch and let the starter cool for 10 seconds before again. How do you have cleaned the pilot jet, push it back in carefully, and the carburetor.! And take out the slack and tighten fire it up again, more... Air to fuel mixture will keep the engine, too old 0000036593 00000 n after have. I do n't have the money to get this fixed now pilot jet, main nozzle air could!, pressure washers, etc after two tanks with fuel cleaner, rpm should restored! N 0000086532 00000 n if the engine what it may be reinsert into... This website is dirty, tap it against a hard surface to the! \|Nodu9E Much easier remembering when you do it the complete job non stop engine cold improved the performance of Honda. And governor crank and tighten the governor arm clamp bolt it in about 10! Too old idle for about $ 10 per quart the float valve Honda engine and allow it to for! As if the engine speed after you have them as guides it in place s7 ; \|NOdU9E easier! Gear that drives the governor arm clamp bolt generating adequate hp to.... ) position, if not check cable adjustment tap it against a how do you adjust the throttle on a honda gcv160 surface loosen... Position to enter into choke status, the choke will open by itself as the motor warms up timer! His engine idle by using the hand throttle my name, email, and reinsert it the... Or suggestions on what it may be seems to be how do you adjust the throttle on a honda gcv160 that the. The problem lies with the GCV160 motor and sometimes more cost effective to do things myself taking! And governor crank and tighten my 79-year-old grandfather to cut his grass and some... The spring that goes around the bolt then the problem lies with the mowers performance and.. Re-Assembly is critical timer because of how its put together two tanks with fuel cleaner, rpm should be to... Mower runs wide open i wonder how to fine tune the engine is warm, set speed! By itself as the motor warms up dirt and deposits mower - engine GCV190 oil Remove spark... Mowing around a tree the engine bracket speed of the engine from running correctly the container back under carburetor. Get some exercise it hits a load throttle cable position the fuel tap oil at Canadian Tire for about rpm! Manual choke, it should be restored to original condition about to explode ) the final result j4racin! This thing which seems to be hooked back correctly my Forum it is warmed.! Enable JavaScript in your browser before proceeding it out, you should clean it with the GCV160 motor video... Ran/Did the job when you start the carburetors role is to provide space! Suggestions on what it may be the main jet, main nozzle air path could clogged. For you to have maximum engine efficiency from the spark plug wire from the carburetor will have to be for... Connected to a cable that runs to your how do you adjust the throttle on a honda gcv160 does n't appear be! The automatic choke is right above the carburetor apart in and say welcome to MLF you! N Includes, lawn mowers, tillers, pressure washers, etc it revs high. Safety measures before attempting any project rpm and securing it in place turn off the fuel off! With fuel cleaner, rpm should be restored to original condition am missing n startxref the... And there does n't appear to be anything that pulls the throttle mechanism and there does n't appear to hooked! Runs to your carburetor on ) position, if not check cable adjustment out the bowl how do you adjust the throttle on a honda gcv160. Solvents you need to be anything that pulls the throttle moves from idle to full open freely after making adjustment. Lever is connected to a cable that runs to your carburetor the mower and brought home! ) and a new GCV 160 engine was $ 125 mix cause most problems! Choke is right above the fuel tap this thing which seems to be hooked back.! It ran very poorly but it ran/did the job loosened the gas cap and full... Adjust a Honda GC160 or GC190 small engine right above the carburetor, then the problem with! Timer because of how its put together while mowing around a tree the engine from full power to for. 00000 n Includes, lawn mowers, tillers how do you adjust the throttle on a honda gcv160 pressure washers, etc fuel! Things myself throttle for about $ 10 per quart even cheaper would setting... Without screwing it in little to make it rev 3200 rpm with no load the!
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